Cables for Extra - Flexibility

COFFLEX

COFFLEX is COFICAB's brand of cables insulated with a high-flexibility cross-linked polyolefin compound (XLPO). Developed to meet the industry's evolving requirements for flexibility, thermal resistance, and fluid compatibility, COFFLEX provides a durable and lightweight alternative to traditional silicone or EPDM insulation, making it ideal for low-voltage and high-voltage automotive applications.

Characteristics

Engineered for demanding environments.

COFFLEX cables are optimized for performance where mechanical flexibility, chemical resistance, and heat tolerance are essential.

Thermal Resistance up to 150 °C

Supports long-term performance under continuous heat (T3/T4 class: 3000 h).

High-Flexibility

Delivers silicone-like bendability with easier handling and improved form memory.

Superior Abrasion Resistance

Outperforms silicone in mechanical durability, ideal for dynamic zones.

Excellent Fluid Compatibility

Resistant to oils, acids, and automotive fluids in engine and HV compartments.

Copper & Aluminum Compatibility

Suitable for both conductor types, depending on weight and cost targets.

Multiple Constructions & Shielding Options

Available in single or multicore, unshielded or shielded (tape, braid, spiral).

Overall Features

COFFLEX is especially suited for applications where space constraints, tight bend radii, and environmental exposure require a more robust and flexible cable solution.

HV battery connections

Inverter and e-motor interfaces

Internal HV vehicle power distribution

Low-voltage wiring in thermally exposed zones

Systems exposed to vibration, abrasion, or aggressive fluids

Why Choose COFFLEX?

COFFLEX delivers near-silicone flexibility, with greater mechanical and chemical durability, making it a more reliable option in harsh environments. It also offers better performance in certain OEM harness designs, particularly where abrasion, acid exposure, or tight installation paths are a concern.

Need Help Choosing?

Need a custom recommendation or technical support?

Get in touch with our technical team - we're here to help.

customeronlinerequest@coficab.com